Energy Efficiency Measures
COMMERCIAL: REFRIGERATION
Commercial Refrigerators and Freezers
Historically, solid door, reach-in commercial refrigerators and freezers have
been notoriously inefficient, but the Consortium for Energy Efficiency (CEE) has
developed a specification for energy-efficient units that is being met by some
manufacturers and have garnered ENERGY STAR certification. Also, EPA has begun
ENERGY STAR labeling for efficient refrigeration products. Information is
available on the Commercial Refrigerators and Freezers section of CEE’s web site
at www.cee1.org/com/com-ref/com-ref-main.php3 and
www.energystar.gov/index.cfm?c=commer_refrig.pr_commercial_refrigerators for
ENERGY STAR.
Walk-in Coolers
The floors of some walk-in coolers on farms and in grocery stores are simply
concrete slabs that extend out of the cooled area. Accordingly, a good deal of
cooling energy is lost to the ground and adjoining areas. Retrofitting these
with floor insulation can be accomplished inexpensively using two-inch, closed
cell Styrofoam™ tongue-in-groove insulation fastened to the slab using a low
volatile organic compound (VOC) liquid adhesive dispensed from a caulk gun. The
insulation should be covered by a good quality marine plywood attached to the
insulation with the same adhesive and power staples, then finished with a sealer
like a low-VOC urethane. Cooler door(s) should be designed or retrofitted to
ensure good door operation, a tight seal when closed, and a gently sloping ramp
to facilitate rolling goods into and out of the cooler.
Vending Machines
Many commercial buildings operate vending machines provided by merchants who
maintain the machines and keep them supplied with bottled drinks. However, most
vending machines are very energy inefficient, yet the electricity bill is
typically paid by the building operators, not the drink supplier. Toward
lowering energy bills, a product called Vending Miser has appeared on the market
which can save 1,000 to 1,500 kWh per year, roughly 30% of a vending machine’s
annual energy consumption. Installed between the line plug of the vending
machine and the wall outlet, the Vending Miser uses an occupancy sensor to
assess the presence of people. After 15 minutes of inactivity, Vending Miser
waits until the end of a compressor cycle, then turns off the vending machine
until it detects someone or two hours have passed, whichever comes first. The
effect is to turn off machines when they are not needed, thereby saving
electricity while maintaining product temperature and being “open for business”
when people come by to make a purchase.
Refrigerators and Freezers
Reach-in refrigerators and freezers used in the food service industry account
for 17% of all commercial refrigeration energy use, and are notoriously energy
inefficient. Unlike residential refrigerators, there are no national standards
to regulate their efficiency. ENERGY STAR began rating energy-efficient
commercial refrigerator and freezers in 2001. A listing of ENERGY STAR
commercial refrigerators and freezers can be found at
www.energystar.gov/index.cfm?c=commer_refrig.pr_commercial_refrigerators.
Ice Makers
Ice making machines are in wide use in hospitals, hotels, restaurants, retail
outlets, schools, offices, and grocery stores. They account for over 10% of the
energy used in commercial refrigeration. Ice makers are rated by the number of
pounds of ice they can produce per 24 hours, and models ranging from 250 to 1400
pounds per day are readily available. The index of efficiency for icemakers is
energy use per pound, and efficiencies range from 22 to 4 kWh per 100 pounds of
ice produced. The least efficient (and least expensive) models use air as a
medium for cooling; more efficient models use water. Some models use remote
units which discharge heat from the compressor cycle outdoors, thereby lowering
both the air conditioning load and compressor noise.

Stainless steel icemaker combined with insulated storage
(Source: Manitowoc Company). |
Some models use more water than do others for self-cleaning and removing
scale, a factor that trades off with maintenance costs. Smart purchasing of ice
makers involves matching the size of the machine to demand, taking into account
energy and demand costs as well as water consumption and costs, estimating
maintenance costs, and lifetime of the appliance. Energy-efficient units both
use less electricity per amount of ice made and produce less heat that must be
removed by the air conditioning system.
The Los Angeles Department of Water and Power provides general information
about ice makers at
www.ladwp.com/energyadvisor/PA_31.html. The Consortium for Energy Efficiency
(CEE) maintains a list of energy-efficient ice makers at
www.cee1.org/com/com-ref/ice-main.php3. The Federal Energy Management Program
(FEMP) also provides energy efficiency recommendations at
www.cee1.org/com/com-ref/femp-rep.pdf.
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